The 32-hole Balanced Flow Channel Mold - Fanstar Achieves Efficient And Highly Consistent Mass Production Through Its Precise Flow Channel Design.

Under the trend of high efficiency and low cost in injection molding, the 32-hole balanced flow channel mold with one mold has become an ideal choice for mass production of pens, small electronic and mechanical components. As a manufacturer specializing in export-grade multi-cavity precision molds, Fanstar, by deeply mastering the melt flow and thermal balance, has successfully delivered multiple sets of high-performance one-mold 32-hole balanced flow channel molds, ensuring that the 32 cavities are filled synchronously and cooled evenly. The consistency of key product dimensions is within ±0.02mm, and the yield rate remains above 98%.

The key to the success or failure of the 32-hole balanced flow channel mold lies in "true balance" - not only does the flow channel geometry need to be symmetrical, but the shear rate, pressure drop and temperature of the melt in each cavity must also be kept highly consistent. Fanstar precisely simulated the entire 32-hole filling process at the DFM stage using Moldflow mold flow analysis, optimizing the main channel ratio, gate size and exhaust layout; adopting a full thermal flow channel needle valve system or symmetrical cold flow channel design, combined with conformal cooling waterways, effectively eliminates common defects such as short shots, shrinkage and warping in multi-cavity molds; the mold body is made of S136 or NAK80 high-purity steel, which is precisely machined by five-axis precision processing and polished to a mirror finish， ensuring stability under millions of mold cycles.

In the application of pen molds, Fanstar achieves 32-hole high-gloss transparent parts without visible weld lines; in the molds of mechanical and electrical enclosures, it ensures zero error in the assembly of dozens of clasps and positioning columns; even for aerospace non-structural parts, it can meet the strict batch consistency requirements.

In addition to the 32-hole balanced flow channel mold, Fanstar also possesses mature technologies in fields such as aerospace PEEK molds, million-cycle long-life molds, and high-gloss non-spraying molds. They offer a one-stop service ranging from flow channel simulation, prototype mold verification to the integration with automated production lines.

Choosing Fanstar means choosing a partner who truly masters the multi-chamber balance engineering logic and possesses the 32-chamber balanced flow channel mold technology. We design based on data, making "32 chambers" truly equivalent to "efficient, stable and reliable". Please feel free to contact us to customize your high consistency mass production solution!