For Non-standard Mold Parts Processing, Fanshida Solves All Pain Points at Once with "fast, Accurate And Stable" In The Injection Molding Industry, Whether A Set of Molds Can Be Delivered on Time Is

In the injection molding industry, whether a set of molds can be delivered on time is often hindered by the processing of non-standard mold accessories: special dimensions, scarce materials, tight delivery dates, unstable yield rates... The traditional "small workshop" model of outsourcing makes engineers put out fires every day. Fanshida Injection Mold Manufacturer has been deeply engaged in the industry for 18 years. It has standardized the processing of non-standard mold parts, making urgent orders no longer a source of frustration.

One: The drawings are complex and the quotation is slow

The most feared situation in the processing of non-standard mold parts is the "thousands of people, thousands of designs". In the past, when a customer sent a hand-drawn sketch of an irregular-shaped sloping top, threaded core or tungsten steel insert, it took three days of back-and-forth communication to get the price. Now we have launched an AI intelligent recognition system, which can complete DFM analysis in just 3 minutes, automatically generate BOM and process routes. The processing quotation for non-standard mold parts has been reduced from 72 hours to 30 minutes, truly achieving "drawings are prices".

Two: The delivery date is uncontrollable

Non-standard mold parts processing is often "cut in line" by large factories due to the small quantity of individual pieces. Fanshida has built its own flexible production line. Five-axis CNC machines, precision slow wire EDM machines, and mirror EDM machines operate in parallel 24 hours a day. Combined with the APS production scheduling system, every non-standard screw and every irregular-shaped ejector pin is arranged in a "high-speed rail schedule". Regular non-standard mold parts can be delivered within 72 hours, and urgent parts can be put on the machine within 12 hours at the fastest. Customers no longer need to "wait" at the workshop entrance.

Three: Large fluctuations in quality

The most challenging aspect of processing non-standard mold parts is dimensional consistency. We have introduced the three-dimensional online inspection system from Hexagon of Sweden. Each process automatically upload data to the cloud, and the tolerance can be stably controlled within ±0.002mm. By simultaneously adopting a dual process of vacuum quenching and deep cryogenic treatment, the hardness and toughness of materials such as H13, SKD61, and S136 are achieved simultaneously, and the service life of the molds is increased by 40%. Each batch of non-standard mold accessories leaving the factory is accompanied by a full-size report. Customers can install the equipment directly upon receipt.

Four: No after-sales guarantee

Many small factories go out of contact after completing the processing of non-standard mold parts. Fanshida has established a 7× 24-hour technical response group. From mold testing to mass production, engineers conduct remote synchronous debugging. If it is a processing issue, a free replacement will be provided within 24 hours, and the round-trip shipping cost will be covered. In the past year, the after-sales return rate of our non-standard mold parts processing was less than 0.3%, and the customer satisfaction rate reached 98.6%.

From multi-cavity pen molds to medical 0.1mm ultra-thin needle valves and optical lens threaded cores, Fanshida has completed over 12,000 non-standard mold accessory processing cases. Choose us and you only need to focus on the product itself. Leave the rest to us. Call 134-2486-1207 immediately or click on "Online Inquiry" on the official website. You can handle the next urgent order with ease!