Fanstar Multi-cavity Injection Mold Manufacturers Direct Supply: A Molding, Cost Savings of 30%!

As a Fanstar multi-cavity injection mold manufacturer who has been deeply engaged in the industry for more than ten years, we are helping customers solve the same problem every day: how to quickly bring plastic parts with stable quality to the market with lower unit cost and shorter delivery time? If the pain points are not addressed, profits will be swallowed up. Today, we have condensed our first-hand experience into this valuable article, allowing you to understand at a glance what Fanstar multi-cavity injection mold manufacturer can do.

Pain point one: The more cavities there are, the more difficult it is for the dimensions to be consistent. Many customers have reported that after changing multiple multi-cavity injection mold manufacturers, there are always individual cavities with flash or short shots, and the quality inspection is like playing whack-a-mole. Fanstar independently developed the "Five-point symmetrical hot runner" technology for mold runner balance. Each cavity has independent temperature control. The measured weight difference of 48 cavities of products is ≤0.02g, and the success rate of one-time mold testing is as high as 95%.

Pain point two: Unstable production and significant waste from machine shutdowns and adjustments. Traditional multi-cavity injection mold manufacturers often neglect the rigidity of the mold base. Under long-term high pressure, the template deforms, resulting in frequent mold repairs. Fanstar adopts pre-hardened H13 steel and overall quenching process. The deformation of the template is less than 0.01mm. It has continuously produced 300,000 molds without major repairs, truly including the delivery date in the contract.

Pain point three: High hidden costs. Most multi-cavity injection mold manufacturers only quote the mold price but do not disclose the costs for later polishing, electroplating and mold testing. Fanstar implements a "one-price all-inclusive" model, ensuring full transparency from DFM to mass production. What customers receive is a mold system that can be directly put into use, immediately reducing the overall cost by 30%.

What's more worth mentioning is that our Fanstar multi-cavity injection mold manufacturer team is equipped with mold flow analysts with 20 years of experience. They can predict the position of the weld line and the warpage trend with Moldflow before taking an order, and optimize in advance. Last year, for a medical client, we designed a 96-chamber pipette tip mold. The cycle time was reduced from 18 seconds to 12 seconds, and the yield rate was raised from 85% to 99%. The client exclaimed, "This is the true Fanstar multi-chamber injection mold manufacturer."

If you are also looking for a Fanstar multi-cavity injection mold manufacturer that can achieve the ultimate in the number of cavities, precision and efficiency simultaneously, we welcome you to send us your drawings. We can provide a preliminary plan and real case references within 24 hours. Let every cooperation with Fanstar multi-chamber injection mold manufacturer become a new starting point for you to reduce costs and increase efficiency!