Fanstar Aviation Injection Mold Has Become A Second-tier Supplier for The Aviation Industry. The Product's First-time Qualification Rate Has Increased To 98.5%.

Fanstar, relying on its Dongguan production base, provides development and manufacturing services for aviation plastic part molds to secondary suppliers in the aviation industry. This has helped increase the first-time qualification rate of complex aviation shell components from 82% to 98.5%, enabling stable mass production and reducing the risks of trial mold rework and batch production for customers.

Aviation plastic parts typically have high requirements for dimensional accuracy, structural stability, appearance quality, and batch consistency. Facing complex curved surfaces, strict assembly clearances, and stable mass production, mold design needs to achieve a comprehensive balance among material selection, gating systems, ejection structures, and processing accuracy. Fanstar focuses on aviation interior components and aviation plastic parts application scenarios, providing one-stop services from product structure analysis, mold design to trial mold verification and delivery.

In this project, Fanstar conducted mold flow and structure analysis for complex aviation plastic components. It optimized the mold structure and molding process based on customer product requirements, ultimately increasing the product's first-time qualification rate from 82% to 98.5%. Fanstar's precision processing accuracy can reach ±0.002mm to 0.01mm, and the mold's service life can exceed 1 million mold cycles. It can support the continuous and stable production of aviation plastic parts. With approximately 5,000 square meters of production and R&D space and 56 processing equipment, Fanstar has the ability to coordinate multiple processes such as CNC, slow wire cutting, spark machines, grinding machines, and injection molding machines.

In addition to aviation molds, Fanstar also serves industries such as intelligent electronics, stationery, medical, cosmetic packaging materials, and mechanical and electrical assembly. The company's regular mold delivery time can be guaranteed within 25 to 45 days. It has obtained ISO9001:2015 international quality system certification issued by SGS, implementing process-based quality management for engineering review, mold design, processing, trial mold, and delivery.

Fanstar has accumulated experience in aviation interior component molds and development of aviation plastic parts. It can provide customized services such as aviation injection molds, injection molding, and subsequent assembly based on customers' material characteristics, structural complexity, appearance requirements, and production capacity targets. This helps aviation component enterprises improve product yield and shorten the production introduction cycle.

Company Profile: Fanstar specializes in precision injection mold manufacturing and injection processing. It adopts a trade-integrated model and provides OEM and ODM customization services. The company's business covers product structure design, precise mold making, injection production, spraying, and product assembly. It focuses on serving customers in the stationery, aviation, electronics, medical, and cosmetics packaging materials and mechanical and electrical assembly industries. Fanstar has independent import and export qualifications and has many years of experience in export trade services, dedicated to providing customers in the domestic and foreign manufacturing industry with high-life-span, short-delivery-time one-stop mold solutions.